80噸立式雙缸液壓打包機
配用動力:15KW,
臺時產(chǎn)量:3-5個包塊,
包重:200-400KG,
油缸:Φ150*2支,
操作方便,機器使用68#液壓油,用量120kg液壓油,
接上電源后打包 , 專用于一切輕泡、松散物料的打包??蓱?yīng)用于棉、羊毛、廢紙、廢紙箱、廢紙板、紗線、塑料、布匹、編織袋、針織絨、麻、麻袋、毛條、毛球、繭、蠶絲、啤酒花、麥柴、草、廢塑料袋等一切輕泡、松散物料。包型緊湊,整齊美觀,可大幅降低運輸成本,是棉產(chǎn)區(qū)、紡織企業(yè)、超市、服裝廠、廢舊物資回收業(yè)和其他各種輕工業(yè)企業(yè)的生產(chǎn)工具 。
80噸雙缸液壓打包機型號:80公稱壓力主缸KN:800
液體*大工作壓力MPa:15
料箱尺寸長1100mm,寬700mm,高:1400mm
包塊尺寸:長1100mm*寬:700 *高:(500-1000)mm
包塊密度kg/m3:≥800
單次循環(huán)時間S:36
電機功率KW:15
油缸行程:1200MM
機器外形尺寸mm:長1750*寬1150*高3300。
整機重量kg;4400.
立式雙缸液壓打包機使用說明:
立式雙缸液壓打包機使用68#液壓油,連接電源三相380V,額定電流為25A,安裝時要有接地保護,電機要根據(jù)所示方向運轉(zhuǎn)才能啟用,否則不能啟動。油箱加入120公斤的液壓油方可啟動使用。但當(dāng)氣溫降低時液壓油濃度大,機內(nèi)的濾清器不能起到過濾作用,這時必須將濾清器拆出,待溫度恢復(fù)后,方可生新安裝使用。(注:濾清器應(yīng)每月清洗1-2次)。
溢流筏-控制該機的壓力開關(guān),旋轉(zhuǎn)調(diào)壓手轉(zhuǎn)向右轉(zhuǎn)為增壓,向左轉(zhuǎn)為減壓,出廠前已調(diào)整好壓力。但在使用過程中調(diào)壓手輪可能有變位現(xiàn)象,導(dǎo)致壓力升高或降低,這時需要生新調(diào)節(jié)壓力,調(diào)壓時應(yīng)在運轉(zhuǎn)中進行,同時把壓板降至*低位置,調(diào)整溢流筏的調(diào)壓手輪,調(diào)整壓力不能高于或低于壓力表所示的范圍,壓力的OMPA(100KG/1cm2)。旁桿-增強壓的剛性和起導(dǎo)向作用,每次使用前應(yīng)加油,起潤滑作用。
行程開關(guān)-控制該機的啟動和停止的作用,因此要經(jīng)常檢查、維修、保養(yǎng)。手動轉(zhuǎn)向閥-控制壓板向上向下,停止的開關(guān)。
1、手動轉(zhuǎn)向閥打向下檔位時壓板自動向下工作,當(dāng)廢紙壓到結(jié)實狀態(tài)時,那阻力大于壓力:壓板不能再向下壓,應(yīng)把手動轉(zhuǎn)向閥打向空檔位置,停止加壓,如果長期處于加壓狀態(tài),會導(dǎo)致液壓,電機、油泵長時間處于超負荷狀態(tài)而使各機件損壞。
2、手動轉(zhuǎn)向閥打向升檔位置,壓板自動向上升到*高的位置,由行程開關(guān)控制自停,這時應(yīng)把手動轉(zhuǎn)向空檔位置。完成一個工作程序。
立式雙缸液壓打包機使用說明書:
立式雙缸液壓打包機一、安裝步驟
1、本機必須平穩(wěn)放在混凝土上,基礎(chǔ)視當(dāng)?shù)厍闆r決定。
2、檢查油箱底部放油口是否已關(guān)閉,確定關(guān)閉后再打開油箱頂部加油口密封蓋。
注入約90KG,68#液壓油,液壓油排號視當(dāng)?shù)貧鉁丶笆褂脴藴蕸Q定。[注!如果機型在60T以上,新機時必須分兩次注油,**次注入液壓油高度至油尺頂部(藍**線)。待壓板下壓至底部再加注液壓油至油尺底部(紅**線)詳細見操作說明4]
3、安裝好本機電源線,電壓及頻率視當(dāng)?shù)仉娫礇Q定,(注!電機和電器配件的電壓及頻率已按客戶訂購機器時的要求配置安裝好)常規(guī)采用三相四線制,其中三條帶電源線分別接入電相內(nèi)相應(yīng)的三個接線位,(圖7左)另一條為接地防漏電保護線,應(yīng)緊接機體外露金屬表面,以防電器漏電傷人。
立式雙缸液壓打包機操作方法:
1、通入電源:把電箱內(nèi)空氣開關(guān)(本機總開關(guān))合上,先檢查三相電源電壓是否正常,(用儀表或探電筆測試)關(guān)閉電相門,查看電相門板表面紅色電源指示燈是否亮起。
2、啟動電機:把手動換向閥手柄(付圖3)往下推至*底位(機體附有操作圖標),然后把啟動按鈕NO按下(圖5右下),(注:如裝有急停開關(guān)機型的請把急停開關(guān)按箭頭方向右旋,急停開關(guān)彈出即可),(圖5右上)如正常情況下電機啟動。
3、 檢看電機轉(zhuǎn)向:(圖8)電機啟動后,手動換向閥手柄在*下位時,如壓板不能往下移。這時請必須立即查看電機旋轉(zhuǎn)方向是否正確,電機旋轉(zhuǎn)方向必須按箭頭指示方向一致。如果電機轉(zhuǎn)向相反時則機器不能正常使用,這時應(yīng)把手動換向閥手柄往上拉至中檔位。然后按下停止按鈕OFF(或急停開關(guān)按下)停止電機運轉(zhuǎn)。切斷輸入總電源,把三相電源線其中二相線互換再接上即可。再按操作1和2重新操作,(注!必須確定電機轉(zhuǎn)向是否與箭頭指示方向一致。)
4、注入油量的關(guān)健:當(dāng)壓板正常往下移時,壓板在**次移動,移動速度是不均勻的。待壓板移至底部或移動中突然停止又或移動中噪聲加大,這種情況下應(yīng)先把手動換向閥手柄往上拉?中位,把停止開關(guān)OFF或急停開關(guān)按下,停止電機運行。再仔細查看油箱儲油量是否足夠,如油量底于油箱高度一半時,證明油量不足,這時應(yīng)再次往油箱注入適當(dāng)液壓油。這次加油量應(yīng)加至油位尺*底界線(紅**線)即可。
80 tons of vertical hydraulic balers
Waste paper baler,
Equipped with power: 15KW,
Taiwan when the output: 3-5 mass,
Package weight: 200-400KG,
Cylinder: Φ150 * 2,
Easy to operate, the machine uses 68 # hydraulic oil, the amount of 120kg hydraulic oil,
Connected to the power after packaging, dedicated to all light foam, loose material packaging. It can be used in cotton, wool, waste paper, waste paper box, waste paperboard, yarn, plastic, cloth, woven bag, knitted cashmere, hemp, sack, top, hair ball, cocoon, silk, hops, , Waste plastic bags and all the light foam, loose material. It is a necessary production tool for cotton producing areas, textile enterprises, supermarkets, garment factories, waste materials recycling industry and other light industrial enterprises.
80 tons of double cylinder hydraulic baler
Model: 80
Nominal pressure master cylinder KN: 800
Liquid maximum working pressure MPa: 15
Box size 1100mm long, width 700mm, height: 1400mm
Bulk size: Length 1100mm * Width: 700 * Height: (500-1000) mm
Mass density kg / m3: ≥ 800
Single cycle time S: 36
Motor power KW: 15
Cylinder travel: 1200MM
Machine dimensions mm: Length 1750 * Width 1150 * Height 3300.
Weight kg; 4400.
Instructions for use:
The factory is equipped with 68 # hydraulic oil, connected to the power supply three-phase 380V, rated current of 25A, the installation should be ground protection, the motor should be operated in accordance with the direction shown to be activated, or can not start. Fuel tank by adding 120 kg of hydraulic oil can be used to start. But when the temperature drops when the hydraulic oil concentration, the machine can not play a filter filter, then the filter must be removed until the temperature is restored before the new installation and use. (Note: the filter should be cleaned 1-2 times per month).
Overflow raft - control the machine's pressure switch, rotary pressure hand turn right to pressurized, turn left to decompression, the factory has been adjusted before the pressure. But in the course of the use of pressure handwheel may have a displacement phenomenon, resulting in increased or decreased pressure, then need to add a new regulation of pressure, pressure should be carried out in the operation, while the pressure plate to the lowest position, adjust the overflow Rafts of the pressure regulating handwheel, the adjustment pressure can not be higher or lower than the pressure gauge shown in the range of optimum pressure for OMPA (100KG / 1cm2). Side bar - to enhance the rigidity of the pressure and play a role, each should be used before the fuel, from the lubrication.
Stroke switch - to control the machine's start and stop the role, so often check, repair, maintenance. Manual steering valve - control the pressure plate up and down, stop the switch.
1, manual steering valve to play down when the pressure plate automatically down work, when the waste paper to a strong state, that resistance is greater than the pressure: the pressure plate can not be pressed down, the manual steering valve should be turned to neutral position, stop Pressurized, if the long-term pressure state, will lead to hydraulic, motor, pump for a long time in a state of overload and damage to the parts.
2, manual steering valve to the upshift position, the platen automatically rose to the highest position, controlled by the trip switch from the stop, then the manual should be turned to the neutral position. Complete a working procedure.
Hydraulic baler instructions:
First, the installation steps
1, the machine must be placed on the concrete, the basic depending on the local situation.
2, check the bottom of the fuel tank is closed, to determine the closure and then open the top of the tank filling port seal.
Injection of about 90KG, 68 # hydraulic oil, hydraulic oil row number as the local temperature and the use of standards. [Note! If the model is above 60T, the new machine must be filled with oil twice, the first time into the hydraulic oil height to the top of the dipstick (blue line). Press the press down to the bottom and then add the hydraulic oil to the bottom of the dipstick (red border) see the operating instructions in detail 4]
3, the installation of the local power cord, voltage and frequency depending on the local power supply decision, (Note! Motor and electrical parts of the voltage and frequency of customer orders have been ordered to install the machine installed) conventional three-phase four-wire system, three With the power cord, respectively, into the electrical phase of the corresponding three wiring bits (Figure 7 left) and the other for the ground leakage protection line, should be exposed to the body exposed metal surface to prevent electrical leakage wounding.
Second, the operation method:
1, access to power: the air box inside the air switch (the main switch) to close, first check the three-phase power supply voltage is normal, (with a meter or probe pen test) to close the electrical phase door, see the power of the door surface red power Whether the indicator light is on.
2, start the motor: the manual valve handle (pay Figure 3) down to the bottom (the body with the operation icon), and then press the button NO button (Figure 5 lower right), (Note: if installed There are emergency stop switch models, please put the emergency stop switch in the direction of the arrow, the emergency stop switch can pop up), (Figure 5 on the right) as normal under the motor start.
3, check the motor steering: (Figure 8) After the motor starts, manual valve handle in the lowest position, such as the pressure plate can not move down. In this case, you must immediately check whether the direction of rotation of the motor is correct and the direction of rotation of the motor must be in the direction indicated by the arrow. If the motor turns to the opposite when the machine can not be used normally, then the manual valve handle should be pulled up to the mid-range position. Then press the stop button OFF (or the emergency stop switch is pressed) to stop the motor from running. Cut off the total input power, the three-phase power cord which can be connected to the two-phase line. And then press operations 1 and 2 to re-operate, (Note! Must determine whether the motor steering direction is consistent with the arrow.)
4, into the fuel of the key: When the pressure plate down the normal move, the pressure plate in the first move, the movement speed is not uniform. To be pressed to move to the bottom or move suddenly stop or move the noise increases, in which case the manual valve should be pulled up to the middle of the handle, stop the switch OFF or emergency stop switch, stop the motor run. And then carefully check the tank oil storage is sufficient, such as oil at the end of the fuel tank height of half, to prove that the amount of oil, then again should be injected into the tank appropriate hydraulic oil. The amount of fuel should be added to the bottom line of the oil level (red line) can be.
其它液壓打包機參數(shù)
液壓打包機主要技術(shù)參數(shù) | |||||||
型號 | 打包體積 mm長×寬×高 | *大工作壓力千牛(KN) | 系統(tǒng)*大油壓mpa | 電機功率kw | 油缸數(shù)量×直徑 | *大外形尺寸(mm) | 整機重量KG |
30T | 900×600×900 | 300 | 15 | 7.5 - 11 | 150 | 1520×1140×3130 | 1550 |
60T | 1000×650×900 | 600 | 10 | 11 - 15 | 2×180 | 1670×1300×3200 | 2300 |
100T | 1000×650×900 | 1000 | 20 | 15 - 18.5 | 2×180 | 1670×1300×4020 | 4000 |
150T | 1000×650×900 | 1500 | 20 | 18.5 - 22 | 2×220 | 1670×1300×4020 | 5500 |
100T | 1100×1250×1000 | 1000 | 20 | 15- 18.5 | 2×180 | 1700×1800×4200 | 6000 |
150T | 1100×1250×1000 | 1500 | 20 | 18.5 - 22 | 2×220 | 1700×1800×4200 | 7500 |
液壓打包機使用說明;一、安裝步驟本機必須平穩(wěn)放在混凝土上,基礎(chǔ)視當(dāng)?shù)厍闆r決定。檢查油箱底部放油口是否已關(guān)閉,確定關(guān)閉后再打開油箱頂部加油口密封蓋。注入約60KG68#液壓油,液壓油排號視當(dāng)?shù)貧鉁丶笆褂脴藴蕸Q定。。[注!如果機型在60T以上,新機時必須分兩次注油,**次注入液壓油高度至油尺頂部(藍**線)。待壓板下壓至底部再加注液壓油至油尺底部(紅**線)詳細見操作說明安裝好本機電源線,電壓及頻率視當(dāng)?shù)仉娫礇Q定,(注!電機和電器配件的電壓及頻率已按客戶訂購機器時的要求配置安裝好)常規(guī)采用三相四線制,其中三條帶電源線分別接入電相內(nèi)相應(yīng)的三個接線位,(圖7左)另一條為接地防漏電保護線,應(yīng)緊接機體外露金屬表面,以防電器漏電傷人。二、操作方法:1、通入電源:把電箱內(nèi)空氣開關(guān)(本機總開關(guān))合上,先檢查三相電源電壓是否正常,(用儀表或探電筆測試)關(guān)閉電相門,查看電相門板表面紅色電源指示燈是否亮起。2、啟動電機:把手動換向閥手柄(付圖3)往下推至*底位(機體附有操作圖標),然后把啟動按鈕NO按下(圖5右下),(注:如裝有急停開關(guān)機型的請把急停開關(guān)按箭頭方向右旋,急停開關(guān)彈出即,如正常情況下電機啟動。檢看電機轉(zhuǎn)向:(圖8)電機啟動后,手動換向閥手柄在*下位時,如壓板不能往下移。這時請必須立即查看電機旋轉(zhuǎn)方向是否正確,電機旋轉(zhuǎn)方向必須按箭頭指示方向一致。如果電機轉(zhuǎn)向相反時則機器不能正常使用,這時應(yīng)把手動換向閥手柄往上拉至中檔位。然后按下停止按鈕OFF(或急停開關(guān)按下)停止電機運轉(zhuǎn)。切斷輸入總電源,把三相電源線其中二相線互換再接上即可。再按操作1和2重新操作,(注!必須確定電機轉(zhuǎn)向是否與箭頭指示方向一致。)注入油量的關(guān)健:當(dāng)壓板正常往下移時,壓板在**次移動,移動速度是不均勻的。待壓板移至底部或移動中突然停止又或移動中噪聲加大,這種情況下應(yīng)先把手動換向閥手柄往上拉至中位,把停止開關(guān)OFF或急停開關(guān)按下,停止電機運行。再仔細查看油箱儲油量是否足夠,如油量底于油箱高度一半時,證明油量不足,這時應(yīng)再次往油箱注入適當(dāng)液壓油。這次加油量應(yīng)加至油位尺*底界線(紅**線)即可。[注! 新機分兩次加入液壓油是必須做的,因新機,油缸體內(nèi)全是空氣,當(dāng)他需要移動時,它需要大量液壓油補充,而油箱儲油量不足夠補充兩支液壓油缸所需油量。當(dāng)油缸或(壓板)**次下移時,把油箱內(nèi)**次注入的液壓油吸走來補充。**次注入的液壓油是用作油缸或(壓板)上移下壓時對流作用。當(dāng)油箱油位底于油泵吸油口時,油泵吸入的全是空氣,造成噪聲增大或壓板移動中突然停止。所以新機時,先將壓板往下移至*底點,待油缸吸走油箱內(nèi)液壓油后,停止電機再次補充液壓油是必須要做的,如油量不足會造成機器不工作或損壞油泵]、5、壓板上移下壓至停止:新機出廠時,壓板一般是移至*頂部,把上行程開關(guān)打開,(圖5)。機器通入外電源合上電相總開關(guān)后,將起動按鈕NO按下或?qū)⒓蓖i_關(guān)旋鈕按箭頭方向旋轉(zhuǎn),急停開關(guān)彈出,在正常情況下電機不啟動。[當(dāng)在運輸中壓板自身往下移離開行程開關(guān),在手動換向閥手柄往下按時,電機立刻啟動。]當(dāng)手動換向閥手柄往下推至*底位時,(手動閥手柄下裝有一行程開關(guān))。電機啟動,壓板隨即往下移,手動換向閥手柄放在中位時電機在運轉(zhuǎn),壓板移動停止。手柄往上拉至*高位時,壓板往上移,移至上行程開關(guān)限位時停止工作[注:當(dāng)使用新機時壓板一定要上下移動多次,待油缸內(nèi)空氣排走才能工作。]6、機器不使用時:當(dāng)機器長時間不使用,將壓板移至頂部再把停止按鈕OFF或急停按鈕按下,然后斷開總電源。
機器不但外型美觀,而且操作簡便,耗電量小,大受客戶歡迎,液壓設(shè)備積累了豐富制造經(jīng)驗,還成為集生產(chǎn)、經(jīng)營、設(shè)計為一體的,擁有多間分廠和三百多名精干員工,成為同行的,使產(chǎn)品不僅國內(nèi)市場,還遠銷日本,香港,東南亞等地,或上門參觀。公司擁有的機械加工和監(jiān)測設(shè)備,有一批經(jīng)驗豐富具有強烈質(zhì)量意識的工程技術(shù)人員以及完善的質(zhì)量保證體系,這使得公司的產(chǎn)品受到國內(nèi)外用戶的。 今后,我們?nèi)詫猿帧翱萍?*、質(zhì)量**、用戶至上”的經(jīng)營理念,積極引進的液壓機械制造技術(shù),創(chuàng)造出具有市場競爭力的高品質(zhì)的液壓設(shè)備,以更好地服務(wù)于我們尊敬的客戶!真誠地歡迎我們的新老客戶光臨指導(dǎo)。立式液壓打包機主要用于回收壓縮硬紙板、廢薄膜、廢紙、泡沫塑料、飲料罐和工業(yè)邊角料等包裝材料及廢品。這種立式打包機減少廢物存儲空間,節(jié)約達80%的堆放空間,降低運輸費用,同時有利于環(huán)保和廢物回收。 立式液壓打包機 立式液壓打包機主要特點 1.液壓壓實,手動裝載,手動按鈕操作 2.保持物料的物理特性 3.廢料壓實比可達5:1 4.兩個捆道,方便操作 5.防回彈倒鉤,保持壓縮效果 6.壓板自動歸位 立式液壓打包機基本結(jié)構(gòu)
主要由液壓缸、電機與油箱、壓盤、箱體及底座、上門、下門、門閂、打包帶支架、鐵支等構(gòu)成。 立式液壓打包機常見故障分析 1 機器不能運作,但泵還在運轉(zhuǎn) l 馬達的轉(zhuǎn)動方向反了。檢查馬達的轉(zhuǎn)動方向; l 馬達的電壓太低以至不能在現(xiàn)有的負載下正常運轉(zhuǎn),檢查電壓; l 檢查液壓管路是否有軟管滲漏或被挾??; l 檢查泵耦合,確保鍵槽不能離開泵軸; l 檢查油箱中的液壓油是否足夠(液面應(yīng)在油箱體積1/2以上的位置); l 油箱的吸濾器或頂部的透氣蓋可能塞住了; l 檢查吸引管線裝置是否松了,在泵的吸引端口是否有毛細裂縫,吸引管線應(yīng)該一直都有油并沒有氣泡; 2 機器運行得太慢 l 有東西塞住了吸濾器、透氣蓋或壓力過濾器,或軟管被挾?。? l 馬達電壓較低; l 液壓油較稀或較稠 3 馬達過熱 l 接線不正確; l 由于缺油導(dǎo)致泵過熱; l 液壓油太稀或太稠; 4 漏油或油從油箱中噴灑出來 透氣孔阻塞導(dǎo)致油箱壓力增大,使油噴灑出來。清理透氣孔或換一個透氣裝置。 5 機器不能運作,馬達不能運轉(zhuǎn) l 控制保險絲斷了; l 電機起動器超載斷開。按下控制器上的“重置”按鈕; l 引線保險絲斷了; l 檢查變壓器; l 檢查按鈕。