雙螺桿泵的優(yōu)點(diǎn)
1、輸送液體平穩(wěn)、無(wú)脈動(dòng)、無(wú)攪拌、振動(dòng)小、噪音低。
2、有很強(qiáng)的自吸性能,多相混輸時(shí),含氣率不高于80%,含沙量不高于500g/m3.
3、外置軸承結(jié)構(gòu),采用獨(dú)立潤(rùn)滑,可以輸送各種非潤(rùn)滑性介質(zhì)。
4、采用同步齒輪驅(qū)動(dòng),二轉(zhuǎn)子之間不接觸,即使短時(shí)間空轉(zhuǎn)也無(wú)妨。
5、泵體帶有加熱套,可以輸送各種清潔或含有固體小顆粒的低粘度或高粘度介質(zhì)(一般 顆粒直徑小于0.12-0.2mm)
6、正確的選用材料,甚至可以輸送很多有腐蝕性的介質(zhì)。
7、雙吸式結(jié)構(gòu),轉(zhuǎn)子上沒(méi)有軸向力。
8、軸端采用機(jī)械密封或波紋管機(jī)械密封,具有壽命長(zhǎng)、泄漏少、適用范圍廣的特點(diǎn)。
雙螺桿泵性能范圍
1、工作壓力4.0MPa
2、流量范圍 1~1000m3/h
3、溫度范圍-20~120℃
4、介質(zhì)粘度 1~3000mm2/s,降低轉(zhuǎn)速可達(dá)到106mm2/s
介質(zhì)粘度對(duì)雙螺桿泵性能影響較大,泵的名義排量是指在特定粘度條件下的排量,為保證泵能在較高效率下工作,在試驗(yàn)不充分時(shí),建議按下列粘度條件選擇轉(zhuǎn)速:
| 介質(zhì)粘度cSt | 轉(zhuǎn)速r/min |
<400 | 1500 | |
400 ~1200 | 1000 | |
1200~3600 | 750 | |
應(yīng)用舉例
1、油田:用作油、氣、水、微量細(xì)小固相顆粒等多相混輸泵及原油輸送泵。
2、造般業(yè):用作船用裝載泵,船底掃艙及污水處理,主機(jī)潤(rùn)滑泵,燃料油泵。
3、石油化學(xué)工業(yè) :用作各種樹(shù)脂、顏料、石蠟、油漆、油墨、乳膠、各種油品、原油 、重油等裝載和運(yùn)輸泵。
4、熱電廠:用作重油、原油輸送泵,主機(jī)潤(rùn)滑油泵。
5、食品工業(yè):用作灑精、蜂蜜、糖漿、果汁、動(dòng)植物油、牛奶、漿油輸送泵。
型號(hào)及代碼說(shuō)明
2W.W | H | 6.1 | 64 | B | Ⅱ |
系列代碼 | 多相混輸型 | 規(guī)格代碼 | 螺旋導(dǎo)程 | 密封代碼 | 材料代碼 |
1、系列代碼說(shuō)明
2W.W:臥式,外置軸承式
2W.N:臥式,內(nèi)置軸承式
2、規(guī)格代碼說(shuō)明
規(guī)格代碼反映泵的尺寸大小,工作能力范圍,代碼大,一般尺寸大,壓力也高。詳見(jiàn)技術(shù)特性表。
3、密封代碼說(shuō)明
J:一般機(jī)械密封
B:金屬波紋管機(jī)械密封
4、材料代碼說(shuō)明
Ⅰ:一般工程結(jié)構(gòu)鋼為主。
Ⅱ:馬氏體耐蝕鋼為主。
Ⅲ:奧氏體耐蝕鋼為主。
主要零部件材料選用表
材料類(lèi)別 零件名稱 | Ⅰ | Ⅱ | Ⅲ |
泵體 | 20 | 0Crl3 | 0Crl8Ni9 |
主、從動(dòng)軸 | 45 | 3Crl3 | lCrl8Ni9 |
螺套 | 38CrMoAl | 3Crl3 | lCrl8Ni9 |
襯套 | QT600-3 | ZGlCrl3 | ZG0Crl8Ni9 |
如需要選用其它材料時(shí),請(qǐng)與制造廠協(xié)商。
選用泵應(yīng)考慮的主要事項(xiàng)
1、介質(zhì)的潤(rùn)滑性,清潔度、腐蝕性。
2、介質(zhì)的粘度,溫度。
3、介質(zhì)進(jìn)、出口壓力,安裝高度。
4、使用場(chǎng)合的防爆要求。
5、訂貨時(shí)請(qǐng)注明規(guī)格、型號(hào)、設(shè)計(jì)使用壓力、轉(zhuǎn)速、介質(zhì)粘度、溫度、電機(jī)防爆級(jí)別、介質(zhì)名稱。
如:2W.W5.0-64-J-1,1.0MPa,980r/min,
介質(zhì):粘度: 500cSt,80℃,EXd2BT4
介質(zhì):重質(zhì)燃料油。
希望選擇時(shí)留有一定的富裕量,以確何安全可靠。
2W.W型雙螺桿泵性能參數(shù)表
型號(hào) 規(guī)格 | 壓力 MPa | 1450r/nin | 950r/min | 720r/min | |||||||||||||
30cSt | 75cSt | 150cSt | 300cSt | 450cSt | 750cSt | 1500cSt | 2500cSt | ||||||||||
m3/h | kw | m3/h | kw | m3/h | kw | m3/h | kw | m3/h | kw | m3/h | kw | m3/h | kw | m3/h | kw | ||
2.5-15 | 0.6 | 2.4 | 1.5 | 3 | 2.2 | 3.2 | 2.2 | 3.3 | 2.2 | 1.8 | 1.5 | 1.8 | 2.2 | 1.3 | 2.2 | 1.3 | 2.2 |
1.0 | 1.7 | 2.2 | 2.6 | 2.2 | 2.9 | 3 | 3.1 | 3 | 1.7 | 2.2 | 1.7 | 2.2 | 1.2 | 2.2 | 1.2 | 2.2 | |
2.5-20 | 0.4 | 3.9 | 1.5 | 4.3 | 1.5 | 4.4 | 2.2 | 4.5 | 2.2 | 2.6 | 1.5 | 2.6 | 2.2 | 1.9 | 2.2 | 1.9 | 2.2 |
0.6 | 3.4 | 1.5 | 4 | 2.2 | 4.2 | 2.2 | 4.3 | 2.2 | 2.5 | 2.2 | 2.5 | 2.2 | 1.8 | 1.5 | 1.8 | 2.2 | |
2.8-18 | 0.6 | 4.3 | 2.2 | 4.8 | 2.2 | 4.9 | 3 | 5 | 3 | 2.9 | 2.2 | 2.9 | 3 | 2.1 | 3 | 2.1 | 3 |
1.0 | 3.7 | 3 | 4.4 | 4 | 4.7 | 4 | 4.8 | 4 | 2.7 | 3 | 2.7 | 3 | 2 | 3 | 2 | 4 | |
2.8-24 | 0.4 | 6.3 | 2.2 | 6.6 | 2.2 | 6.7 | 3 | 6.8 | 3 | 4 | 2.2 | 4 | 3 | 2.9 | 2.2 | 2.9 | 3 |
0.6 | 5.9 | 2.2 | 6.4 | 4 | 6.5 | 4 | 6.6 | 4 | 3.8 | 3 | 3.8 | 3 | 2.7 | 3 | 2.7 | 3 | |
3.1-22 | 0.6 | 7.7 | 3 | 8.2 | 4 | 8.3 | 4 | 8.4 | 4 | 5 | 3 | 5 | 4 | 3.7 | 3 | 3.7 | 4 |
1.0 | 7 | 4 | 7.8 | 5.5 | 8 | 5.5 | 8.1 | 5.5 | 4.8 | 4 | 4.8 | 5.5 | 3.5 | 4 | 3.5 | 5.5 | |
3.1-30 | 0.4 | 11.1 | 3 | 11.4 | 3 | 11.5 | 4 | 11.6 | 5.5 | 6.9 | 3 | 6.9 | 4 | 5.1 | 3 | 5.1 | 4 |
0.6 | 10.6 | 4 | 11.1 | 5.5 | 11.3 | 5.5 | 11.4 | 5.5 | 6.7 | 4 | 6.7 | 5.5 | 4.9 | 4 | 4.9 | 5.5 | |
3.2-18 | 1.6 | - | - | 4.8 | 7.5 | 5.8 | 7.5 | 6.3 | 7.5 | 2.4 | 5.5 | 2.4 | 5.5 | 0.9 | 4.0 | 0.9 | 5.5 |
2.0 | - | - | 4.2 | 7.5 | 5.5 | 7.5 | 6.1 | 11 | 2.3 | 7.5 | 2.3 | 7.5 | 0.9 | 4.0 | 0.9 | 5.5 | |
2.5 | - | - | 3.4 | 11 | 5.0 | 11 | 5.8 | 11 | 2.1 | 7.5 | 2.1 | 7.5 | 0.8 | 5.5 | 0.8 | 5.5 | |
3.2-24 | 1.0 | 5.5 | 5.5 | 7.6 | 7.5 | 8.4 | 11 | 8.7 | 11 | 4.6 | 5.5 | 4.6 | 5.5 | 2.7 | 5.5 | 2.7 | 5.5 |
1.25 | 4.6 | 7.5 | 7.2 | 11 | 8.2 | 11 | 8.5 | 11 | 4.5 | 5.5 | 4.5 | 7.5 | 2.6 | 5.5 | 2.6 | 7.5 | |
1.6 | 3.4 | 7.5 | 6.7 | 11 | 7.8 | 11 | 8.3 | 11 | 4.3 | 7.5 | 4.3 | 7.5 | 2.5 | 5.5 | 2.5 | 7.5 | |
3.2-30 | 0.6 | 9.7 | 5.5 | 11 | 5.5 | 11.5 | 5.5 | 11.7 | 7.5 | 6.8 | 5.5 | 6.8 | 5.5 | 4.3 | 5.5 | 4.3 | 5.5 |
1.0 | 8.0 | 7.5 | 10.2 | 7.5 | 10.9 | 7.5 | 11.2 | 7.5 | 6.5 | 5.5 | 6.5 | 5.5 | 4.3 | 5.5 | 4.3 | 5.5 | |
3.2-44 | 0.4 | 16.4 | 5.5 | 17.5 | 7.5 | 17.9 | 7.5 | 18.1 | 7.5 | 11.2 | 4.0 | 11.3 | 5.5 | 8.0 | 4.0 | 8.0 | 4.0 |
0.6 | 15.2 | 7.5 | 17 | 7.5 | 17.4 | 7.5 | 17.6 | 7.5 | 10.9 | 5.5 | 11 | 5.5 | 7.8 | 5.5 | 7.8 | 5.5 | |
3.4-24 | 1.6 | - | - | 7.4 | 11 | 9 | 11 | 9.8 | 11 | 5.7 | 7.5 | 5.7 | 7.5 | 4.3 | 7.5 | 4.3 | 11 |
2.0 | - | - | 6.5 | 11 | 8.5 | 11 | 9.5 | 15 | 5.5 | 11 | 5.5 | 11 | 4.1 | 7.5 | 4.1 | 11 | |
2.5 | - | - | 5.3 | 15 | 7.8 | 15 | 9.1 | 15 | 5.1 | 11 | 5.1 | 11 | 3.9 | 11 | 3.9 | 11 | |
3.4-30 | 1.0 | 8.3 | 7.5 | 11.4 | 7.5 | 12.4 | 11 | 12.9 | 11 | 7.6 | 7.5 | 7.6 | 7.5 | 5.6 | 7.5 | 5.6 | 7.5 |
1.25 | 6.9 | 11 | 10.7 | 11 | 12.1 | 11 | 12.6 | 11 | 7.4 | 7.5 | 7.4 | 11 | 5.5 | 7.5 | 5.5 | 11 | |
1.6 | 5 | 11 | 9.9 | 11 | 11.5 | 11 | 12.3 | 15 | 7.1 | 11 | 7.1 | 11 | 5.3 | 7.5 | 5.3 | 11 | |
3.4-40 | 0.6 | 14.8 | 5.5 | 16.8 | 7.5 | 17.5 | 7.5 | 17.8 | 11 | 10.6 | 7.5 | 10.6 | 7.5 | 7.8 | 7.5 | 7.8 | 7.5 |
1.0 | 12.2 | 11 | 15.5 | 11 | 16.6 | 11 | 17.2 | 11 | 10 | 7.5 | 10 | 7.5 | 7.4 | 7.5 | 7.4 | 7.5 | |
3.4-56 | 0.4 | 21.8 | 5.5 | 23.2 | 7.5 | 23.7 | 7.5 | 24 | 11 | 14.3 | 5.5 | 14.4 | 7.5 | 10.5 | 5.5 | 10.5 | 7.5 |
0.6 | 20.2 | 7.5 | 22.5 | 11 | 23.1 | 11 | 23.4 | 11 | 13.8 | 7.5 | 13.9 | 7.5 | 10.1 | 7.5 | 10.1 | 7.5 | |
4.0-26 | 1.6 | | | 12.4 | 15 | 14.6 | 15 | 15.7 | 18.5 | 9.3 | 11 | 9.3 | 15 | 7 | 11 | 7 | 15 |
2.0 | | | 11.2 | 15 | 13.9 | 18.5 | 15.3 | 22 | 9 | 15 | 9 | 15 | 6.8 | 15 | 6.8 | 15 | |
2.5 | | | 9.6 | 18.5 | 13.1 | 22 | 14.8 | 22 | 8.6 | 15 | 8.6 | 15 | 6.6 | 15 | 6.6 | 15 | |
4.0-32 | 1.0 | 13.9 | 11 | 18.2 | 15 | 19.6 | 15 | 20.3 | 15 | 12.2 | 11 | 12.2 | 15 | 9.1 | 11 | 9.1 | 11 |
1.25 | 12 | 15 | 17.3 | 15 | 19.1 | 15 | 20 | 18.5 | 11.9 | 11 | 11.9 | 15 | 8.9 | 11 | 8.9 | 15 | |
1.6 | | | 16.1 | 18.5 | 18.4 | 18.5 | 19.5 | 22 | 11.5 | 15 | 11.5 | 15 | 8.6 | 11 | 8.6 | 15 | |
4.0-44 | 0.6 | 24.6 | 11 | 27.4 | 11 | 28.3 | 11 | 28.8 | 15 | 17.3 | 11 | 17.3 | 11 | 12.8 | 11 | 12.8 | 11 |
1.0 | 21.1 | 15 | 25.7 | 15 | 27.2 | 15 | 27.9 | 18.5 | 16.6 | 11 | 16.6 | 15 | 12.3 | 11 | 12.3 | 15 | |
4.0-64 | 0.4 | 37.2 | 11 | 39.1 | 11 | 39.8 | 11 | 40.1 | 15 | 24.1 | 11 | 24.2 | 11 | 17.8 | 11 | 17.8 | 11 |
0.6 | 35 | 11 | 38 | 15 | 38.9 | 15 | 39.4 | 18.5 | 23.5 | 11 | , 23.7 | 11 | 17.3 | 11 | 17.3 | 11 | |
4.5-30 | 1.6 | 17.4 | 18.5 | 22.3 | 22 | 24 | 22 | 24.8 | 30 | 14.9 | 18.5 | 15 | 18.5 | 11.1 | 18.5 | 11.2 | 18.5 |
2.0 | 15.1 | 22 | 21.3 | 30 | 23.4 | 30 | 24.4 | 30 | 14.5 | 22 | 14.6 | 22 | 10.9 | 18.5 | 11 | 22 | |
2.5 | 12.3 | 30 | 20 | 30 | 22.6 | 30 | 23.9 | 30 | 14.2 | 22 | 14.3 | 22 | 10.6 | 18.5 | 10.6 | 22 | |
4.5-40 | 1.0 | 29.1 | 18.5 | 32.4 | 18.5 | 33.5 | 22 | 34 | 22 | 20.5 | 18.5 | 20.6 | 18.5 | 15.3 | 15 | 15.3 | 18.5 |
1.25 | 27.5 | 18.5 | 31.6 | 22 | 33 | 30 | 33.7 | 30 | 20.2 | 18.5 | 20.3 | 22 | 15 | 18.5 | 15.1 | 22 | |
1.6 | 25.3 | 30 | 30.6 | 30 | 32.3 | 30 | 33.2 | 30 | 19.9 | 22 | 20 | 22 | 14.7 | 18.5 | 14.8 | 22 | |
4.5-52 | 0.6 | 41.8 | 15 | 43.9 | 15 | 44.6 | 18.5 | 45 | 22 | 27.3 | 15 | 27.4 | 18.5 | 20.3 | 15 | 20.3 | 15 |
1.0 | 38.9 | 22 | 42.4 | 22 | 43.6 | 30 | 44.2 | 30 | 26.6 | 18.5 | 26.7 | 18.5 | 19.7 | 15 | 19.7 | 18.5 | |
4.5-72 | 0.4 | 57.3 | 15 | 58.8 | 15 | 59.3 | 18.5 | 59.6 | 22 | 36.1 | 15 | 36.2 | 15 | 26.9 | 15 | 26.9 | 18.5 |
0.6 | 55.5 | 18.5 | 57.7 | 22 | 58.5 | 22 | 58.9 | 22 | 35.5 | 22 | 35.6 | 18.5 | 26.3 | 18.5 | 26.3 | 22 | |
5.0-28 | 2.5 | 17.3 | 37 | 24.7 | 37 | 27.2 | 37 | 28.4 | 45 | 17.1 | 30 | 17.3 | 37 | 12.9 | 30 | 12.9 | 37 |
3.2 | | | 23.1 | 45 | 26.3 | 45 | 27.9 | 55 | 16.7 | 37 | 17 | 45 | 12.7 | 37 | 12.8 | 37 | |
4.0 | | | 21.3 | 55 | 25.3 | 55 | 27.3 | 75 | 16.2 | 45 | 16.5 | 45 | 12.4 | 37 | 12.6 | 45 | |
5.0-40 | 1.6 | 34.6 | 37 | 39.5 | 45 | 41.1 | 45 | 42 | 45 | 25.4 | 30 | 25.6 | 37 | 19.9 | 30 | 20 | 37 |
2.0 | 32.3 | 37 | 38.4 | 45 | 40.5 | 45 | 41.5 | 45 | 25.1 | 37 | 25.3 | 37 | 18.8 | 37 | 18.9 | 37 | |
5.0-40 | 2.5 | 29.4 | 45 | 37.1 | 45 | 39.7 | 55 | 41 | 55 | 24.7 | 37 | 24.9 | 37 | 18.5 | 37 | 18.6 | 37 |
5.0-52 | 1.0 | 50.7 | 30 | 53.9 | 30 | 55 | 37 | 55.5 | 37 | 33.8 | 30 | 34 | 30 | 25.3 | 30 | 25.4 | 30 |
1.25 | 49.1 | 30 | 53.1 | 37 | 54.4 | 37 | 55.1 | 45 | 33.5 | 30 | 33.7 | 37 | 25 | 30 | 25.1 | 37 | |
1.6 | 46.9 | 37 | 52 | 45 | 53.7 | 45 | 54.6 | 55 | 33.1 | 37 | 33.3 | 37 | 24.7 | 30 | 24.7 | 37 | |
5.0-64 | 0.6 | 66.1 | 22 | 68.1 | 22 | 68.8 | 30 | 39.1 | 37 | 42.3 | 22 | 42.4 | 30 | 31.6 | 22 | 31.7 | 30 |
1.0 | 63.2 | 30 | 66.6 | 37 | 67.7 | 37 | 68.2 | 45 | 41.5 | 30 | 41.7 | 30 | 30.9 | 30 | 31 | 30 | |
5.0-96 | 0.4 | 96.7 | 22 | 98.1 | 22 | 98.6 | 30 | 98.8 | 37 | 60.3 | 22 | 60.4 | 30 | 45.1 | 22 | 45.1 | 30 |
0.6 | 89.7 | 30 | 96.9 | 37 | 97.7 | 37 | 98 | 45 | 59.6 | 30 | 59.7 | 30 | 44.4 | 30 | 44.5 | 30 | |
5.0-30 | 2.5 | 26.7 | 45 | 34.1 | 45 | 36.6 | 55 | 37.8 | 75 | 22.7 | 45 | 23 | 45 | 17.1 | 45 | 17.3 | 45 |
3.2 | 23 | 55 | 32.5 | 55 | 35.7 | 75 | 37.2 | 75 | 22.2 | 45 | 22.5 | 55 | 16.8 | 45 | 17 | 55 | |
4.0 | | | 30.6 | 75 | 34.6 | 75 | 36.6 | 75 | 21.8 | 55 | 22.1 | 55 | 16.6 | 55 | 16.8 | 55 | |
5.5-44 | 1.6 | 43 | 45 | 51.7 | 45 | 54.6 | 55 | 56 | 55 | 33.8 | 37 | 34.1 | 45 | 25.5 | 37 | 25.6 | 45 |
2.0 | 39 | 55 | 49.9 | 55 | 53.6 | 55 | 55.4 | 75 | 33.2 | 45 | 33.6 | 55 | 25 | 45 | 25.2 | 55 | |
2.5 | 34.1 | 55 | 47.8 | 75 | 52.3 | 75 | 54.6 | 75 | 32.7 | 55 | 33.3 | 55 | 24.7 | 45 | 24.8 | 55 | |
5.5-56 | 1.0 | 64.3 | 37 | 70 | 37 | 71.9 | 45 | 72.9 | 55 | 44.1 | 37 | 44.4 | 45 | 33 | 37 | 33.2 | 45 |
1.25 | 61.6 | 45 | 68.8 | 45 | 71.1 | 55 | 72.2 | 75 | 43.7 | 37 | 44 | 45 | 32.7 | 37 | 32.8 | 45 | |
1.6 | 57.9 | 55 | 67 | 55 | 70 | 75 | 71.5 | 75 | 43.1 | 45 | 43.4 | 45 | 32.3 | 37 | 32.4 | 45 | |
5.5-80 | 0.6 | 99.7 | 30 | 103 | 37 | 104 | 45 | 105 | 45 | 64 | 30 | 64.2 | 37 | 48 | 30 | 48 | 37 |
1.0 | 94.6 | 45 | 100 | 55 | 102 | 55 | 103 | 75 | 62.8 | 45 | 63.1 | 45 | 46.9 | 37 | 47 | 45 | |
5.5-120 | 0.4 | 146 | 30 | 149 | 37 | 150 | 45 | 150 | 55 | 91.8 | 30 | 92 | 37 | 68.6 | 30 | 68.7 | 37 |
0.6 | 143 | 45 | 147 | 55 | 148 | 55 | 149 | 55 | 90.7 | 37 | 90.9 | 45 | 67.6 | 37 | 67.6 | 45 | |
6.1-36 | 2.5 | 40.9 | 75 | 51.9 | 75 | 55.7 | 75 | 57.4 | 90 | 33 | 55 | 33.4 | 75 | 24.9 | 55 | 25 | 75 |
3.2 | 35.4 | 75 | 49.5 | 90 | 54.2 | 90 | 56.6 | 110 | 32.4 |